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HZS Modular Concrete Batching Plant

Aaron posted this article in May 10, 2020

Specifications of HZS Series of Modular Concrete Batching Plant

TypeHZS25HZS50HZS75HZS100
Production (m3/h)255075100
MixerTypeJS500JS1000JS1500JS2000
Power (KW)222X18.52X302X37
Discharging Capacity (m3)0.511.52
Aggregate Diameter (mm)60606080
Aggregate Bin (m3)2X62X93X133X20
Weighing AccuracyAggregate (KG)±2%±2%±2%±2%
Cement (KG)±1%±1%±1%±1%
Water (KG)±1%±1%±1%±1%
Additives (KG)±1%±1%±1%±1%
Total Power (KW)5268110117
Discharging Height (M)≥3.8≥3.8≥3.8≥3.8
Gross Weight (KG)30000320004800053000

Modular Concrete Batching Plant Features:

1.Stability and Durability: adapt and apply the most advanced technologies around the world;

2.Reliability: 30 years of experiences in manufacturing concrete batching plants;

3.Stationary modular structure, fast and easy installation;

4.High-quality mixer, excellent mixing performance with high efficiency and high productivity;

5.Double computers with double controls, easy operation;

6.Excellent environmental protection, dust collection system and anti-noise design.

7.Excellent Mixing Performance

8.Horizontal twin-shaft compulsory mixer has the strong mixing ability with uniform mixing and high production output. 

9.The mixing shafts adapt anti-binding technology to prevent the cement from binding on the shafts. Shaft seals use multi-sealed structures to effectively prevent the slurry leakage. Shaft bearings are outboard designed, and are replaceable;

10.Mixing paddles, arms and blades are made of special high chromium and high manganese alloy materials. The wear resistance of the mixing paddles saves time and cost to replace, and at the same time, improves the machine's durability and reliability;

11.The greasing system, which is controlled by central control system, lubricates the greasing points at the fixed position, fixed time and fixed quantity. The reliable and effective greasing system reduces the oil consumption, and has easy daily maintenance;

12.Decelerating system uses high-speed, synchronized, and closed planetary decelerators. Compact structure, high efficient transmission, and easy maintenance improve the machine's durability and reliability greatly;

13.The opening of discharge gate can be adjusted by hydraulic system as per specific requirements. Emergency discharging function: when the machine accidentally stops, it is able to manually open the discharging gate and discharge the remaining admixtures.

HZS Modular Concrete Batching Plant

Aggregates Batcher

The batcher, with 3-5 aggregate hoppers, can be assembled as per individual requirements. There are independent weighing hoppers and belt conveyor under the aggregate hoppers that could be designed as steel structure type, underground and half-underground types. The aggregates can be fed into the aggregate hoppers by loader or belt conveyor.

The hopper discharging gates and discharging speed are controlled by computer via cylinder. After aggregates scaling, the aggregates will be conveyed into the transitional hopper.

Each and every aggregate is weighed individually or accumulatively, and the weighing accuracy is guaranteed. The accuracy of aggregates proportional ratio is realized through computer control system, which automatically re-feeds the aggregates if there is shortage of weight, warns if there is overweight.

Aggregate Conveyor

The aggregates are conveyed into the hopper by the inclined angle ≤20°belt conveyor, with the gravity tension device or by the trough belt conveyor in order to save space.

The closed aggregates belt conveyors are designed to avoid aggregates overflowing and noise pollution.

Has maintenance and repair platforms and stairs with comfortable space;

Washing system has high-pressure pumps, with automatic control and manual control;

Closed structure design, closed aggregates conveyor, and external 360°lighting allow all-weather operation;

The mixing tower can be designed as "—", "L", and "T" shapes. Extensional designs are feasible as per specific requirements.

Water and Liquid Admixture Weighing

Water weighing and supplying are controlled by precise weighing sensors, pneumatic butterfly valves and spherical valves, which guarantee the weighing accuracy;

The pressurized water by water pump can spray out and mix with the materials rapidly in the mixer, collect the dusts and wash the mixer thoroughly at the same time;

The liquid admixture weighing system, with weighing sensor, has unique leakage-proof device. The liquid admixtures, mixed with water, spray out in the mixer.

Cement and Coal Ash Weighing and Conveying

Cement and coal ash are conveyed by screw conveyor, and are weighed by high-precision sensors and computer control;The weighing hopper will feed the cement and coal ash to the mixer by opening the pneumatic butterfly valve, when the weight reaches the set perimeter and the computer will send an order to stop the screw conveyor;Different weighing formulas can be designed as per different quality of materials, from storing, conveying, to weighing.

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Camelway Machinery focuses on designing, developing and manufacturing construction machinery. In the past 37 years, we have provided customers with high-quality construction machinery. Camelway can provide customers with concrete batching plant price, concrete mixer price, crusher price and other equipment prices free of charge. We are the top concrete equipment manufacturer. We have set up offices in the Philippines, Uzbekistan and other countries.

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